Transforming Ideas into Market-Ready Solutions!
Our Process
SoW, PRD & Architecture
Scope of Work Finalization A BoM Finalization
SoW, PRD & Architecture
Product Requirement Document Architecture Document
Phase 1
SoW, PRD
Product Requirement Document Architecture Document
Schematic Design
Power Budget Analysis GPIO Pin Mapping
Schematic Design
Schematic Library Creation Schematic Drafting
Phase 2
Schematic
BoM Creation & Finalization
Layout Design
Footprint Creation Get the PCB Stack Up
Layout Design
Layout Design Gerber Release
Phase 3
Layout Design
PCB Fabrication & SMT Assembly
Bring up & Product Delivery
Test Cases Preparation & Finalization PCBA Bring Up EDVT Report
Bring up & Product Delivery
QA/QC Testing
Final Delivery of Product
Phase 4
Others
RFQ to FDR Rapidise Project Delivery Cycle
Requirements finalization
Our project delivery cycle starts with a Request for Quotation (RFQ), initiating the Product Requirement Gathering phase. The process then unfolds through various stages, culminating in issuing a Final Delivery Report, signifying the complete release of all project deliverables.
Product Requirement Specification Phase
- Finalizing requirements is critical in ensuring an embedded system's successful development and deployment. By carefully defining and documenting requirements, you can:
Major Component Selection
Component selection is a critical step in the hardware development process. The right choices can significantly impact performance, cost, and reliability. Carefully evaluate options for processors, sensors, and other key elements to ensure they align with your project requirements and facilitate seamless integration.
Several criteria must be considered when selecting significant components for an embedded project. The specific criteria may vary depending on the nature of the project, but here are some common factors to evaluate:
- Functional Requirements
- Performance
- Quality and Reliability
- Availability and Longevity
- Cost
- Compatibility and Interoperability
- Development and Support
- Scalability and Flexibility
- Power Efficiency
- Safety and Compliance
Schematic Design
Schematic Design is a crucial hardware development phase. It visually represents electronic circuits and shows how components are interconnected. It ensures correct functionality, guides PCB layout, and aids troubleshooting, forming a foundation for error-free manufacturing.
To ensure the success of your embedded project, carefully consider the following criteria when selecting significant components:
- System Requirements
- Component Selection
- Signal Integrity
- Power Distribution
- EMI/EMC Considerations
- Documentation and Clarity
- Revision Control
- Collaboration and Feedback
BOM Creation
A Bill of Materials (BOM) is a comprehensive list of all components, materials, and parts needed for a hardware project. It includes detailed information such as part numbers, quantities, and supplier details.
When creating a Bill of Materials (BOM) for an embedded project, it's essential to consider the following criteria to ensure accuracy, completeness, and efficiency:
- Component Information
- Quantity and Units
- Supplier and Pricing Information
- Manufacturer and Distributor Support
- Alternatives and Second Sources
- Lifecycle and Obsolescence Management
- BOM Version Control
Footprint Design
Footprint design involves creating precise layouts for components on a printed circuit board (PCB). These layouts define the dimensions, pin configurations, and spacing for resistors, capacitors, and integrated circuits.
When designing footprints for components on a Printed Circuit Board (PCB), it's essential to consider the following criteria to ensure accurate soldering, proper alignment, and optimal electrical performance:
- Component Datasheets
- IPC Standards
- Component Geometry
- Pad Design
- Solder Mask and Paste Mask
- Keep-out Zones
- Thermal Considerations
- Silkscreen and Reference Designators
- Manufacturing Constraints
- Verification and Validation
- Documentation
Component placement
Component placement plays a crucial role in an embedded system's overall performance, reliability, and manufacturability. When considering component placement in a PCB (Printed Circuit Board) design, here are some critical criteria to keep in mind:
Effective component placement considers factors such as thermal management, ease of assembly, and accessibility for testing. Proper placement enhances the overall performance and manufacturability of the final product, reducing assembly errors and improving reliability
- Signal Integrity
- Thermal Management
- Power Distribution
- Component Clearance and Mechanical Constraints
- Electromagnetic Compatibility (EMC)
- Manufacturing and Assembly
- Design for Testing (DFT)
- Documentation and Clarity
- Design Rules and Constraints
- Iterative Optimization
Electromechanical verification
Electromechanical verification is a critical process that validates the performance and functionality of electromechanical systems, ensuring that electronic components and mechanical parts work together seamlessly.
This comprehensive testing process involves:
- Dimensional Compatibility
- Mechanical Stress and Strain
- Electrical Connection
- Electrical Grounding
- EMI/EMC Compliance
- Thermal Management
- Mechanical and Electrical Safety
- Functional Integration
- Environmental Durability
- Documentation and Standards Compliance
PCB layout
PCB layout is the process of designing the physical arrangement of components on a printed circuit board. It involves strategic placement, routing connections, and optimization for performance and Manufacturability. A well-designed layout ensures reliability and functionality in your final product.
When designing a PCB layout, consider the following critical factors to ensure functionality, performance, Manufacturability, and reliability:
- Component Placement
- Signal Integrity
- Power and Ground Planes Incorporate
- Thermal Management
- Design for Manufacturing (DFM)
- Design for Testing (DFT)
- EMI/EMC Considerations
- Component and Footprint Selection
- Documentation and Verification
- Revision Control
Board Bring up
Board bring-up is critical for identifying and addressing potential design or assembly issues early in the development cycle. It ensures that the PCB meets performance and operational requirements before proceeding to full production.
Board bring-up is the initial process of powering on and testing a newly manufactured PCB to ensure it functions as expected. It involves:
- Power Supply
- Component Placement
- Solder Joints
- Signal Integrity
- Clock and Timing
- Power Integrity
- Functional Testing
- Thermal Management
- Compliance and Standards
Hardware Firmware Integration (dump code)
Hardware-firmware integration, often called "dumping code," loads firmware onto the hardware to enable its intended functions. This involves flashing the firmware onto the device's microcontroller or processor, allowing the hardware components to interact with software instructions.
The criteria for hardware-firmware integration, specifically when it comes to integrating firmware (also known as "dump code") with hardware, typically involve the following considerations:
- Firmware Compatibility
- Hardware Initialization
- Communication Interfaces
- Register Configuration
- Peripheral Integration
- Memory Management
- Error Handling and Fault Tolerance
- Real-Time Constraints
- Integration Testing
QA/QC Testing
QA/QC (Quality Assurance/Quality Control) testing is essential in hardware development to ensure products meet design specifications and perform as intended. QA focuses on the processes and procedures used during development, while QC involves testing the final product to identify defects.
Final Testing
Final testing is the culmination of the hardware development process, where the fully assembled product undergoes rigorous testing to verify its overall functionality, performance, and reliability. This comprehensive evaluation includes:
To ensure a thorough evaluation of your product or system before release or deployment, consider the following critical criteria:
- System Integration Testing
- End-to-End Testing
- User Acceptance Testing (UAT)
- Performance and Scalability Testing
- Security and Penetration Testing
- Compatibility Testing
- Localization and Internationalization Testing
- Accessibility Testing
- Regression Testing
- Reliability and Stability Testing
- Disaster Recovery and Backup Testing
- Compliance and Certification Testing
- Documentation and Release Readiness
- User Feedback Incorporation
Shipment & Release
Shipment and release are the final steps in the hardware development cycle, where the finished product is prepared for distribution. The release of a product signifies its official availability for use, with ongoing support and updates provided as needed. Effective execution of this stage is crucial for ensuring customer satisfaction and smooth product deployment. This involves:
The criteria for shipment and release of a product typically involve the following considerations:
- Quality Assurance
- Regulatory Compliance
- Manufacturing Readiness
- Inventory Management
- Packaging and Labeling
- Documentation and Manuals
- Order Fulfillment
- Logistics and Shipping
- Export and Import Compliance
- Customer Support Readiness
- Warranty and Service Agreements
- Feedback and Continuous Improvement
Deployment and Support
Deployment and support are essential aspects of the product lifecycle. Deployment involves delivering the hardware or system to end-users and ensuring its proper setup and configuration in the intended environment. Support encompasses ongoing assistance, troubleshooting, maintenance, software updates, and addressing any operational challenges users may encounter.
The criteria for deployment and support of a product or system typically involve the following considerations:
- Deployment Planning
- Installation and Configuration
- Compatibility and Integration
- User Training
- Data Migration
- System Performance Monitoring
- Technical Support and Helpdesk
- Bug Fixing and Updates
- Documentation and Knowledge Base
- Continuous Monitoring and Improvement
- Security Updates and Vulnerability Management
- Customer Relationship Management
- End-of-Life Planning
Industries We Serve
Automotive
Security & Surveillance
Industry 4.0
Consumer Electronics
Healthcare
Technology Marketplace
made HW, SW, or AI Solution